66 Tons Per Day Crop Straw Pellet Production Line Project
Date: 12/31/2020 08:37:30 From: wood-pellet-plant.com Clicks:
Invest in a project to process 20,000 tons of biomass pellet fuel annually. The leased workshop area of the project is 1682 square meters and the investment is 8 million RMB. The project mainly processes waste wood and crop straws into biomass pellet fuel for external sales. After the project is completed and put into production, it will have an annual production capacity of 20,000 tons of biomass pellet fuel.
Straw harvesting
1. Project overview of straw pellet production line
- Project name: Biomass pellet fuel project with an annual output of 20,000 tons
- Daily output: 66 tons per day crop straw pellet production line project
- Hourly output: 8T/H straw and waste wood pellet production line project
- Construction nature: new construction
- Construction unit: a limited company in Binhai County
- Construction site: Binhai County, Yancheng City
- Total investment: 8 million RMB
2. Raw and auxiliary materials and production equipment
Table 1-1 Main raw and auxiliary materials
Serial number | Name of raw and auxiliary materials | Quantity | unit | source |
1 | Crop straw | 6000.99 | t/a | Outsourcing; mainly corn stalk, rice, wheat; about <1.5m in length; moisture content below 13% |
2 | Waste wood | 14000 | t/a | Outsourcing; about 4-8cm wide; moisture content below 13% |
3 | water | 60 | m3/a | Park water supply network |
4 | Electricity | 20000 | kwh/a | Park grid |
Table 1-2 List of main production equipment
Serial number | Equipment name | Specification model | Quantity | unit |
1 | Granulator | Model 560 | 2 | station |
3 | Discharging machine | 600*3m/600*10m | 2 | station |
4 | grinder | 650-1000 | 1 | station |
5 | Outfeed conveyor | 650*10m | 1 | station |
6 | Bag filter | Φ220*240 | 2 | station |
7 | Fan | 4-13-29 | 3 | station |
8 | Windshield | 400*400 | 1 | station |
9 | Cyclone | Φ1200 | 1 | station |
10 | Feeder | 600*10m/600*6m | 2 | station |
11 | Sealer | / | 1 | A |
3. Water and energy consumption
Water and energy consumption are shown in Table 1-3
Table 1-3 List of water and energy consumption
name | consumption | name | consumption |
Water (tons/year) | 60 | Steam (ton/year) | - |
Electricity (kWh/year) | 20000 | Gas (cubic meters/year) | - |
Coal (tons/year) | - | Biomass fuel (tons/year) | 20000.99 |
4. Product standard of straw pellet production line
Table 1-4 Biomass pellet fuel product quality standards
Fuel properties | unit | Level 1 | Level 2 | Level 3 |
specification | mm | The length is less than 4 times the diameter | The length is less than 5 times the diameter | The length is less than 5 times the diameter |
Bulk density | Kg/m 3 | ≥600 | ≥500 | ≥500 |
Mechanical durability | % | ≥97.5 | ≥95 | ≥95 |
The amount of fine particles less than 3.15mm |
% |
≤1.0 |
≤1.0 |
≤1.0 |
Total moisture (received base) | % | ≤10 | ≤12 | ≤15 |
Ash (dry basis) | % | ≤6 | ≤8 | ≤12 |
Receive base low heat | MJ/kg | ≥14.6 | ≥13.4 | ≥12.6 |
5. Construction scale and products
The project will produce 20,000 tons of biomass pellet fuel annually. The company's product plan is shown in the following table 1-6:
Table 1-5 Project product plan
Serial number | product name | Production quantity | unit | Remarks |
1 | Biomass pellet fuel | 2 | 10,000 tons/a | / |
6. Construction content of straw and waste wood pellet production line
This project is to lease the No. 10 workshop of Jiangsu Shuangna Lighting Co., Ltd., with a construction area of 1682m2. There is mainly a one-story steel structure workshop, including a production area of 400m2, a raw material area of 600m2, and a finished product area of 682m2. The specific project composition is shown in Table 1-7.
Table 1-6 List of project composition
Project classification | project name | Construction content and scale | Remarks | |||
structural work |
Manufacturing Plant |
Production area |
The main production processes are granulation and crushing; the construction area is 400m 2 ; the annual output is 2t/a |
Lease No. 10 workshop of Jiangsu xx Co., Ltd. |
||
Finished product area | Product manual packaging area and storage area; construction area of 682 m2 |
|||||
Storage and Transportation Engineering | Raw material area | Unloading and raw material storage area; construction area of 600 m 2 | ||||
Public works |
powered by | 20,000 kwh/a, provided by the park power grid | / | |||
Water supply | 60m 3 /a, provided by the water supply network of the park | / | ||||
drain | 48m 3 /a, agricultural fertilizer is operated outside the septic tank, not discharged. |
|||||
Environmental Engineering | Waste gas treatment |
Crushed dust | + Collector cyclone collector hood (1 set) + addition bag dust (1 set) +15 m discharge pipe (1) |
Share 1 exhaust tube |
||
Granulating dust | Collection hood + collector baghouse (set 1) + 15m rows of cylinders (1) |
|||||
Wastewater treatment | Sewage treatment | After being treated in a septic tank, it is transported to be used as agricultural fertilizer and not discharged. | Relying on the existing septic tank of Jiangsu Shuangna Lighting Co., Ltd. | |||
Noise processing | noise | Take low-noise equipment, plant sound insulation, sound insulation and other measures applied |
/ | |||
Solid waste | Domestic garbage | Sanitation Department Clearance | / |
7. Labor quota and work system
The project has a labor force of 4 people, with an annual working day of 300 days, and the production system is one shift per day, with 8 hours of working time per shift, without accommodation in the factory.
8. Environmental protection investment in straw and waste wood pellet production line
The environmental protection investment of this project is 180,000 RMB, accounting for 2.3% of the total investment (8 million RMB). The environmental protection investment estimate of the project is shown in Table 1-7.
Table 1-7 Project Environmental Protection Investment Estimate Table
category |
Pollution source |
Pollutants |
Governance measures |
Investment (ten thousand dollars) |
Complete time |
||
Exhaust |
Process waste gas |
Crushed dust |
Collecting hood collection + cyclone dust collector (1 set) + bag dust removal (1 set) |
12 |
The main body apparatus designed, administration work, administered concurrently |
||
Granulating dust | Air collecting hood collection + bag dust removal (1 set) | ||||||
/ | 1 15m high exhaust pipe | ||||||
Waste water |
domestic sewage |
COD, SS, TP, ammonia nitrogen |
Septic tank (relying on the existing Jiangsu Shuangna Lighting Co., Ltd.) |
0 |
|||
noise |
Production equipment |
noise |
Low-noise equipment, plant sound insulation, and other sound insulation measures |
4 |
|||
Solid waste | life | Domestic garbage | Trash can, sanitation and transportation | 2 | |||
total | 18 |
9. Process flow of straw and waste wood pellet production line
(1) Unloading: the purchased crop stalks (mainly corn stalks, rice, wheat; about 1m-1.5m in length; moisture content below 13%), waste wood (about 8cm wide; moisture content below 13%) Transportation and unloading to the silo of the production workshop, this process produces unorganized dust (Gu1); due to the large straw and wood particles, the amount of dust generated is small and unorganized discharge.
(2) Crushing: The raw materials in the silo are transported to the crusher by the conveyor belt, and the straw or wood chips are crushed into tobacco shreds with the crusher. The crushed particles have no impurities such as inclusions, and no screening is required. The dust collecting hood is generated during the crushing process
SFSP hammer mill
(95% collection rate) It is collected and recycled through cyclone dust removal and bag dust removal, and then discharged through a 15m exhaust cylinder. This process produces dust (G1), and the collected dust is reused in the granulation process. The untrapped dust (Gu2) is discharged unorganized.
(3) Granulation: The raw materials purchased in this project are all dry materials with a moisture content below 13% and can be dried without drying. Therefore, the crushed raw materials can be directly sent to the pelletizer, and the raw materials are pressurized and extruded. Compressed into granules, and then compressed by external force, the arrangement of loosely stacked solid particles begins to change, The voids inside the biomass are reduced. When the pressure gradually increases, the large biomass particles rupture under the action of the pressure, become smaller particles, and undergo deformation or plastic flow. The particles begin to fill the voids, and the particles are in closer contact and mesh with each other. A part of the residue should be stored In the inside of the forming block, the bond between particles is stronger. The dust generated in the granulation process is collected by the air collecting hood (95% collection rate), and discharged through a 15m exhaust cylinder (G2) after being collected by bag dust removal, and the collected dust is reused in the granulation process. The untrapped dust is discharged unorganized (Gu2).
(4) Packaging and warehousing: After the granulation is completed, the biomass fuel particles are manually packaged with a sealing machine; they are warehousing and finally sold out. The pelletized biomass fuel has a particle size of 0.6cm, which is relatively large, so no dust will be generated during the packaging process.
The above is the article for you: 66 Tons Per Day Crop Straw Pellet Production Line Project. If you are interested in our products or project solutions, please contact us. We will give you the best product quality and the best price. Email: enquiry@pellet-richi.com
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