How to Convert Chaff Waste Into Fuel Pellets?

Date: 12/23/2020 08:35:35 From: wood-pellet-plant.com Clicks:

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How to Convert Chaff Waste Into Fuel Pellets? The biomass pellet fuel produced by this project is a solid fuel produced by rice husk processing and extrusion. It is easy to store, transport, easy to use, without any harmful additives, high in combustion efficiency, clean and environmentally friendly, and can be used for civilian use. , And can replace coal as fuel for industrial boilers.

Rice Husk Biomass Pellets Construction Project

1. Project Construction Content

A Biomass Pellets Co., Ltd. of Yiyang City invested RMB 1 million to build a biomass pellet production line project with an annual output of 15,000 tons in Heshan District, Yiyang City, Hunan Province. The project covers an area of 2866m2. See Table 1-1 for details.

Table 1-1 List of project construction content

Table 1-1 List of project construction content
	Engineering category	Engineering Content		Remarks
	structural work	Two production lines are set up, located in the production workshop. The production workshop covers an area of 1000m2 and is a closed workshop. It is expected to produce 15,000 tons of biomass particles per year.		existing
	Storage and Transportation Engineering	Raw material workshop	Covers an area of 1000m2, closed workshop	existing
		Finished product yard	Located in the production workshop, covering an area of 500m2, closed workshop	existing
		transport vehicle	1 forklift
	Auxiliary engineering	Integrated office room	Located on the northeast side of the plant, it mainly includes restrooms, toilets and offices, 200m2	existing
	Auxiliary engineering	Weighbridge	120t
	Public works	Water supply	The water for this project comes from municipal water	existing
		drain	Rain and sewage diversion system, this project does not require water for production, no production wastewater is produced, and domestic sewage is treated by a tertiary septic tank and used for vegetable field fertilization.	Rectify
		powered by	One 400kw/h transformer in the factory	existing
	Environmental Engineering	Waste gas treatment	The raw material storage, transportation, loading and unloading dust, product storage, transportation, loading and unloading, and packaging dust generated by this project are discharged in an unorganized form after settlement in the workshop; the granulating dust is treated by cyclone dust collector + bag dust removal and settles in the workshop. Then it will be discharged in an unorganized form. Reduce unorganized dust emissions from the project by strengthening management and other measures.	existing
		Wastewater treatment	This project does not need water for production, and no production wastewater is produced. Domestic sewage is treated in a tertiary septic tank and used for vegetable fertilization.	Rectify
		Noise control	Rational distribution, use low noise device, damping sound insulation to take measures to strengthen equipment maintenance care, etc.
		Solid waste treatment and disposal	The dust collected by the ground sweeping dust and dust removal system is reused for production;	Add 3m3 general solid waste temporary storage room
			The damaged waste cloth bags are temporarily stored and sold outside.	Add 3m3 general solid waste temporary storage room
			Waste lubricating oil in the factory after the temporary referred Yiyang City Yinhai environmental technology has Limited treatment and disposal, waste oil drums referred lubricants manufacturers to provide recycling;	Add 1m2 of temporary storage room for hazardous waste,
			The domestic garbage is collected and handed over to the sanitation department for unified collection and treatment.	existing
	Relying on engineering	Yiyang municipal solid waste incineration hair plant	Yiyang Municipal Solid Waste Incineration Power Plant is located in Qingshan Village, Xielingang Town, Yiyang City, Hunan Province, with a total area of 60,000 square meters, or 90.0 mu. The total investment is 50.46 million yuan, and the service scope covers the main urban area of Yiyang City and some surrounding towns and towns and the eastern new district. The mechanical grate furnace incineration process is adopted, and two 400t/d waste treatment production lines are selected.

2. Product Plan

The product of the project is mainly shaped biomass pellet fuel, with an estimated annual output of 15,000 tons of shaped biomass pellets. The product plan and product quality are as follows:

Table 1-2 Product plan and product quality

product name	Designed production capacity (10,000 tons/a )	product quality
Molded biomass pellets	1.5	diameter	Approximately 8mm
		length	Approximately 8cm
		Total moisture	18.0%
		Moisture	7.82%
		Ash	10.92%
		Volatile	66.43%
		Calorific value	16190kJ
		Total sulfur mass fraction	0.08%
		Hydrogen content	3.14%

3. Main Technical and Economic Indicators

Table 1-3 of the main economic and technical indicators of this project.

Table 1-3 List of main economic and technical indicators

Serial number	Functional area	Area ( m 2 )	Remarks
1	Weighbridge	120t	built
2	general Office	200m2	1st floor, built
3	Raw material workshop	1000m2	10m high, built
4	Production workshop	1000m2	10m high, built
5	Finished product area	500m2	Located in the raw material workshop, has been built
6	General solid waste temporary storage	3m2	To be installed in the production workshop, newly built
7	Temporary storage room for hazardous waste	1m2	To be installed in the production workshop, newly built
8	Three-stage septic tank	6m3	New
9	extinguiser pool	6m3	New

4. Main Raw and Auxiliary Materials

The main raw and auxiliary materials of this project are shown in Table 1-4.

Table 1-4 List of main raw and auxiliary materials

name	Dosage / year	source
rice husk	15031t	Lanxi Rice Factory
water	120m3/a	Municipal water
Electricity	/	Comes with a 400kw/h transformer
Packaging Materials	About 600	Weight 25kg±5kg
lubricating oil	Maximum storage capacity 0.2t/a	gas

5. Main Production Equipment

The main production equipment of this project is shown in Table 1-5.

Table 1-5 List of main production equipment

Serial number	name	model	Quantity	Remarks
1	Rice Husk Pellet Machine	Longteng LT700	2	Rely on existing
2	Chakron	/	2	Rely on existing
3	Three-phase asynchronous motor	YX3-315L1-4	2	Rely on existing
4	Forklift	Liugong 30	2	Rely on existing
5	Belt conveyor	/	5	Rely on existing
6	Centrifugal Fan	9-19-4A	2	Rely on existing

6. Work System and Labor Quota

This project relies on the existing engineering labor quota, no more new employees, 5 production employees, one-shift system, each shift is 8 hours, and the annual work is 300 days. No board and lodging are provided.

7. Process Flow:

The production process of this project is relatively simple. All processes are physical processes. Pellet Machine: the rice husk in the raw material storage yard is transported to the Pellet Machine equipment through the sealed auger. The principle of the granulator is that the fine material is crushed and squeezed by rollers. It is deformed and extruded under high pressure into pellets without any additives.

(1) Raw materials

The raw materials of the project are transported by vehicles to the raw material storage yard for backup, and a certain amount of dust is generated during the raw material transportation.

(2) Pellet Machine

The rice husk raw materials of this project do not need to be crushed, and can directly enter the granule machine-made Pellet Machine. The raw material for biomass Pellet Machine is only rice husk without any additives. The Pellet Machine process generates dust and noise of the granulator.

(3) Packaging

The compressed biomass pellets generally have a temperature of 40-50°C, and they need to be cooled in the case of packaging. The pelletized product is transported to the finished product yard by a conveyor belt for natural cooling, and then packaged after cooling. The packaging process of this project is manual packaging .

The raw materials purchased in this project are all dried rice husks with a moisture content of about 8%. The project will no longer dry the raw materials. The formed biomass fuel is small in size, large in specificity, resistant to combustion, and convenient for storage and transportation.

The above is the article for you: How to Convert Chaff Waste Into Fuel Pellets?. If you are interested in our products or project solutions, please contact us. We will give you the best product quality and the best price. Email: enquiry@pellet-richi.com

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