120,000 Tons/year Wood Bamboo Shavings Straw Cotton Stalk Hemp Stalk and Other Biomass Pellet Plant

Date: 11/16/2020 08:30:13 From: wood-pellet-plant.com Clicks:

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1. Project Overview of 120,000 Tons/year Wood Bamboo Straw Cotton Stalk Hemp Biomass Pellet Plant

Biomass pellet fuel production uses plant fibers as raw materials, including wood and bamboo product processing scraps, rice processing crude shells, tree residues, firewood, straw, cotton stalks, hemp stalks and other combustible biomass. The basic processing technology is: crushing, drying, and extrusion molding. Biomass pellet fuel meets the fuel requirements of industrial production by changing the combustion properties of biomass such as density, strength, and moisture content.

Biomass raw materials

2. Project Content of 120,000 Tons/year Wood Bamboo Straw Cotton Stalk Hemp Biomass Pellet Plant

The main engineering of this project is the construction of a biomass pellet production line. Auxiliary projects include the construction of production workshops, raw material storage sheds, finished product warehouses, weighbridge rooms, power supply and distribution systems, water supply pipe networks, office spaces and canteens that are compatible with the main project. The main engineering content of the project is shown in Table 1-1, and the construction area and structure of the main civil works are shown in Table 1-2.

Table 1-1 List of main project contents

Project category	Project content
Main project	Building a biomass pellet fuel production line with a production scale of 400 tons/day (120,000 tons/year)
Auxiliary project	Production workshop, raw material shed, finished product warehouse, weighbridge room, power supply and distribution system, water supply network, office space, canteen
Public Works	Water supply	The source of water for employees' domestic use is the Zhoujiatan Village Water Plant. The water supply demand is about 10m³/d. The fire water source is in the southwest pond with an area of about 10 mu.
	Drainage	Drainage is separated from rain and sewage. There is no production waste water. Domestic sewage is about 4.8m³/d, which is treated in a septic tank and then discharged into the southwest pond to feed fish.
	Power supply	The power supply is introduced by the 10KV overhead dedicated line of the Huishan Port Power Supply Station, and one transformer each of 1600KVA and 315KVA will be added according to electricity demand.
Environmental protection project	Wastewater treatment	Septic tanks, grease traps and other domestic sewage treatment facilities
	Exhaust gas treatment	Installation of dust removal device of pellet production line, water spraying and dust removal measures
	Noise control	Taking measures such as vibration reduction and sound insulation treatment
	Solid waste treatment and disposal	Comprehensive utilization of drying kiln dust, regular removal of domestic waste, sanitary landfill

Biomass Pellet Plant Projects

Table 1-2 List of main buildings

Serial number	Building name	Building area m²	Occupied area m²	Number of layers
1	Office building	400	200	2
2	Main plant	4000	4000	1
3	Finished product warehouse	2500	2500	1
4	Raw material warehouse	2500	2500	1
5	Power House	100	100	1
6	Weighbridge room	10	10	1
total		9510	9310

3. Production Scale of 120,000 Tons/year Wood Bamboo Straw Cotton Stalk Hemp Biomass Pellet Plant

Table 1-3 Project product plan and production scale

Products	Fuel pellets (heat value 3900~4800 kcal/kg)
Capacity	Processing capacity	Processing days	Annual output
Capacity	400 tons/day	300	120,000 tons/year

4. Consumption of Raw and Auxiliary Materials

The main raw materials for the production of biomass pellet fuel are the waste bamboo chips after the processing of bamboo products, the leftover materials after the processing of woodware, branches, straws, etc. Calculate the amount of raw materials based on the current product output as follows.

Table 1-4 Raw (fuel) auxiliary materials and annual consumption

Serial number	Name	Unit	Annual consumption	Source of raw materials and others
1	Bamboo chips	ton	100000	Bamboo product processing enterprises
2	Wood and branches	ton	30000	Wood processing and agricultural and forestry waste
3	Straw	ton	50000	Crop straw collected from farmland
4	Packaging bag	ten thousand	240	Divide the pellets into 50kg/bag

5. Material Balance Sheet of 120,000 Tons/year Wood Bamboo Straw Cotton Stalk Hemp Biomass Pellet Plant

Part of the raw material consumed in the production of biomass fuel pellets is used for combustion in the drying kiln as fuel, and the other part is the raw material that is pulverized, dried, and extruded into biofuel pellets.

Table 1-5 Material balance sheet for biomass fuel pellet production

Injection of raw and auxiliary materials			Products and other output
Serial number	Raw and auxiliary materials (30% moisture content)	Amount of input (t/a)	Serial number	Products and others	Output (t/a)
1	Bamboo shavings	100000	1	Biomass particles (water content <5%)	120000
2	Wood and branches	30000	2	Stove ash	1200
3	Straw	50000	3	SO₂	10.2
Note: For every ton of pellets produced, 0.10 ton of bamboo shavings branches or straws are burned (used in the drying kiln).			4	NO_X	12.2
			5	Smoke and dust	1500
			6	CO₂, steam and others	57270.4
			7	Dust (except smoke and dust)	7.2
			8	Fume volume	150 million mark m³
Total		180000	Total		180000

6. Main Production Equipment of 120,000 Tons/year Wood Bamboo Straw Cotton Stalk Hemp Biomass Pellet Plant

Table 1-6 List of main production and auxiliary equipment

Serial number	Device name	Model	Unit	Quantity
1	Slicing machine	BX214 5 tons/hour	Number of units	5
2	Belt conveyor	600×7500	Number of units	5
3	Wood hammer mill	SFSP66*60a 5 tons/hour	Number of units	5
4	Fan	9-26-5A Special fan for water cooling base	Number of units	2
5	Raw material upgrade wind net	Including diameter 1200 Shakron etc.	Number of units	1
6	Air shut off device	30 liters	Number of units	1
7	Tumble dryer	φ1400×18000	Number of units	2
8	Outlet skirt belt conveyor	600×9000	Number of units	1
9	Feeding belt conveyor	600×8600	Number of units	1
10	Permanent Magnet Roller	Automatic iron removal	Number of units	2
11	Bucket Elevator	9m 3-4 tons/hour	Number of units	2
12	Feeding auger	219×3000	Set	2
13	Circular broken arch granulation bin	φ1500×1500	Number of units	2
14	Belt conveyor	ZH600×12 pairs	Number of units	2
15	Dehumidification fan	4-72-5A	Number of units	2
16	Dehumidification air net		Set	2
17	Cooler	ZH6	Number of units	4
18	Cooling fan	4-72-5	Number of units	1
19	Cooling wind net	ZH1000	Number of units	2
20	Belt conveyor	ZH600×8.5 pairs	Number of units	2
21	Control cabinet		Set	2

7. Public Works of 120,000 Tons/year Wood Bamboo Straw Cotton Stalk Hemp Biomass Pellet Plant

(1) Water supply and drainage

Table 1-7 Project water balance sheet

Water object	Water standard	Quantity	Water consumption (m³/d)	Number of days (days)	Drainage (m³/d)
Fire fighting water	Reserve water	15 acres of pond
Vehicle, road cleaning and sprinkling			4.0	100	/
water for live	150L/person·d	40 people	6.0	300	4.8
Total			10.0		4.8

Water supply: The staff's domestic water comes from the water plant in Zhoujiatan Village, and the water supply demand is about 10m3/d. The fire fighting water comes from the southwest pond with an area of about 10 mu. See Table 1-7 for production and domestic water consumption.

Drainage: Drainage is a separate system of rain and sewage. There is no production wastewater. Domestic sewage is about 4.8m3/d. After treatment in a septic tank, it is discharged into the southwest pond to feed fish.

(2) Power supply

The installed capacity of electrical equipment for this project is 17000Kw, and the transformers of Taojiang Hongxin Paper Co., Ltd. are used. The starting and protection equipment of electrical equipment are installed on the power distribution panel of the power distribution room, and only the electrical room and control buttons are installed on site.

(3) Fire protection

The production of biomass fuel pellets has a large dust concentration and a moisture content as low as 5-20%. Once a fire source exists, it can cause a major fire. Fire safety will be the most important part of the company’s safe production. The project will install fire hoses, fire hydrants and a certain number of indoor fire extinguishers in accordance with the fire protection requirements; all electrical equipment will be equipped with short-circuit protection and overload protection devices. Once abnormal conditions occur Then it will sound an alarm or automatically cut off the power supply to quickly eliminate fire hazards or reduce the scope of the accident; the substation is installed with a grounding protection device, and the grounding resistance is not greater than 10Ω. The main building belongs to the third type of lightning protection structure, and the corresponding lightning protection is adopted in the design Grounding protection measures.

In order to ensure sufficient fire-fighting water sources, the company has leased the southwest pond (approximately 15 mu).

Biomass Pellet Plant Projects

8. Investment Scale and Capital Composition

Investment scale: The fixed investment of this project is 34.76 million yuan, and the environmental protection investment is about 600,000 yuan.

Funds Raising: A bank loan of 20 million yuan, the rest will be raised by the enterprise itself.

9. Labor Quota of 120,000 Tons/year Wood Bamboo Straw Cotton Stalk Hemp Biomass Pellet Plant

The company's labor force is 60 people, and 20 people stay in the company for a long time.

Work system: 300 working days per year, two shifts in normal time.

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