1t/h Biomass Pellet Machine Breakdown and Solution
Date: 06/15/2020 11:26:52 From: wood-pellet-plant.com Clicks:
1t/h Biomass Pellet Machine Breakdown and Solution
The 1 ton/hour biomass pellet machine refers to the production of 1 ton of biomass pellets per hour. Biomass pellet machine is the core equipment of the whole pellet production line. The failure of biomass pellet machine will affect the interests of users. If there is a good solution in time, the time cost and opportunity cost of users will be greatly reduced. Here Richi Machinery summarizes several problems and solutions that users often encounter for your reference!
Failures | Solutions |
1. Reduced Output of Wood Pellet Machine | |
It is the first time of using the ring die, so the smoothness of the die holes are bad. The moisture content of the raw materials is either too high or too low. The clearance of the rollers and the ring die is too big. The rollers or the ring die is seriously wore. |
Use the oil fuel to grind in the pellet mill before the actual pellet production in order to lubricate the ring die. Control the moisture content of the raw materials. For industrial pellet plants, the drying process in needed. Adjust the clearance between the rollers and the ring die of your pellet mills. Change for new rollers or ring die of the pellet mill. |
2. The Excessive Fine Content of the Wood Pellet | |
The moisture content of the raw materials that has been fed in the pellet mill is too low. The over wearing problem of the ring die of the pellet mill, which makes the compression ratio of the wood pellet declined. |
Enhance the moisture content of the processed raw materials. Change for the new ring die of the pellet mill. |
3. Rough Surface of the Wood Pellet | |
The moisture content of the raw materials that has been fed in the pellet mill is too high. The first use of the ring die of the pellet mill will cause the rough surface problem of the wood pellet products. |
Decrease the moisture content of the processed raw materials. Enhance the times of grinding of the pellet mill by the oil fuel before the actual pellet production. |
4. Sudden Stop of the Pellet Mill | |
The pellet mill is over load, or even blow the fuse of the pellet mill. There are some contaminants which has been mixed into the pellet mill chamber. The voltage is too low, or the actual power of the pellet mill motor is small. |
Enhance the clearance between the pellet mill rollers and the ring die. If the fuse is blew out, change for a new fuse. Stop the pellet mill and then clean the contaminants in the pellet mill. Change for a new power line or a new motor. |
5. Unusual Noise of the Pellet Mill | |
There are some solid contaminants mixed in the raw material, and have been fed into the pellet mill. The bearing parts of the pellet mill are damaged. The spare parts of the pellet mill is a little bit loose. The usage of low quality bearing oil. The bearing oil is mixed with contaminants which damages the bearing of the pellet mill. |
Stop the pellet mill and clean the solid contaminants in the pellet mill. Change for a new bearing of the pellet mill. Fasten the loose spare parts of the pellet mill. Check out the bearing parts of the pellet mill or contact your pellet mill manufacturer directly. |
6. Unmoving Pressure Gage Hands of the Grease Pump or No Indicator Light | |
The pellet mill pressure gage or the indicator light on the pellet mill is broken. The piston cavity of the pellet mill has been mixed in some contaminants or air. |
Change for a new pressure gage or indicator light of the pellet mill. Take part the exposed joints of the cavity, cleaned each spare parts inside the joints one by one, and than reset all the joints. |
7. Oil leakage | |
Somewhere in the pellet machine have oil leakage | Results from oil seal breakage. What you need do is to replace a new oil seal. |
The above are the common faults and solutions for the 1t/h biomass pellet machine introduced to you. If your granulator happens to have the above problems, you can check them one by one according to the above solutions. If other problems occur, a professional technician is needed for diagnosis. But don't worry, Richi Machinery has a professional technical team and after-sales team to solve your worries!
The above is the article for you: 1t/h Biomass Pellet Machine Breakdown and Solution. If you are interested in our products or project solutions, please contact us. We will give you the best product quality and the best price. Email: enquiry@pellet-richi.com
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